I think I have managed to resolve this issue (touch wood)
As suggested on the forum I moved Crossepg to a usb stick and also moved Picons.
I had to update my build in order to get the USB stick to work correctly.
I think what was happening is that sometimes overnight the box was trying to download crossepg at 1am (time I'd set) and it was not downloading correctly. As a result the box was then not responding and then in the morning it wouldnt turn on.
Now on build 780 (yes i havent updated further) with a 8g usb stick in the front and picons and cross epg on the usb I have not had this issue.
Thanks to everyone for all their help. It was really a pain in the butt when it wouldnt start up
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